Custom Die Cut Mylar Bags
Mylar pouches die-cut to a custom shape, not just a rectangle.
A die-cut shape makes a pouch stand out in a wall of rectangles. We cut the outline to your silhouette while keeping the barrier film and zip.
It suits kids' snacks, pet treats, and brands that want a distinctive shelf shape.
- Cut to a custom outline
- High-barrier film with zip
- Full-color print
- Hang-hole option
“Low minimums were the whole reason we tried them. 250 pouches to test a flavor, then 5,000 when it took off — same bag, same print, no drama.”
“Mailers arrived in nine days with the inside print exactly as proofed. Our unboxing videos finally look like the brands we admire.”
A shape that isn't a rectangle
A die-cut shape makes a pouch stand out in a wall of rectangles. We cut the outline to your silhouette, a bear for kids' snacks, a bone for pet treats, while keeping the barrier film and resealable zip.
The film still does the mylar job underneath: blocking oxygen, light, and moisture.
Where the shape helps
A distinctive outline is cheap shelf differentiation, and it photographs well for social, which is why snack and pet brands reach for it.
FAQ
Can you cut any shape?
Most outlines, within reason for sealing and filling. Send your silhouette and we'll confirm it seals cleanly.
Does it still reseal?
Yes, a resealable zip fits within the shaped outline, and the barrier film keeps contents fresh.
Minimums?
Low, since digital print keeps short runs affordable. See also smell-proof mylar bags. Get a quote.





